160-480kW DC Charging Stack

Product Overview

As commercial charging operations enter a phase where scale expansion and refined management are equally critical, traditional scattered single-charger deployment faces core bottlenecks including power silos, rigid scheduling and difficult capacity expansion.

This 160-480kW DC charging stack is a “station-level intelligent power hub” developed to solve these pain points. Through power resource pooling and intelligent scheduling, it upgrades medium-sized commercial charging stations from “a collection of isolated units” into “a flexible, scalable organic system”. It serves as a future-proof solution for urban core charging hubs, transportation hubs and large fleet scenarios, delivering high operational efficiency, optimized investment returns and long-term upgradability.

Key Features

Resource Pooling Architecture
Aggregates 160-480kW total power capacity into a flexibly schedulable “power reservoir”, breaking isolated power allocation limits and maximizing overall energy utilization efficiency.
Intelligent Power Scheduling
The central controller distributes power dynamically at millisecond level according to real-time vehicle demand, battery status and grid conditions, ensuring optimal charging efficiency across all connected charging terminals.
Elastic Scalable Growth
Built with a modular architecture for on-demand power expansion. Initial investment can be planned based on current operation scale without upfront redundant cost, fully adapting to future business growth.
Wide Power Range Coverage
Supports flexible configuration from 160kW base capacity to 480kW full capacity, covering all demands from mainstream fast charging to ultra-fast charging scenarios, matching diverse commercial operation requirements.

Technical Specifications

Parameter	160kW	240kW	320kW	360kW	400kW	480kW	250A Air-cooled	300A Air-cooled	400A Air-cooled	600A Liquid-cooled	800A Liquid-cooled
Model Number	AF-DC-160	AF-DC-240	AF-DC-320	AF-DC-360	AF-DC-400	AF-DC-480	AF-DC-250	AF-DC-300	AF-DC-400	AF-DC-600	AF-DC-800
Rated Power	160kW	240kW	320kW	360kW	400kW	480kW	Air-cooled terminal			Liquid-cooled terminal
Supported Guns	2 – 8 guns						Single gun / Dual gun			Single gun / Dual gun
Product Dimensions	1750 × 1200 × 900 mm						1480 × 400 × 240 mm			1630 × 500 × 370 mm
Output Current	600A	384A	512A	576A	640A	0 – 768A	250A	300A	400A	600A	800A
Charging Modes	Auto full charge / Preset energy amount / Preset charging cost / Scheduled charging time
Activation Methods	RFID card charging / QR code scanning charging / Password charging
Network Connectivity	Ethernet / 4G
Noise Level	≤ 65dB						≤ 40dB			≤ 50dB
Ingress Protection Rating	IP54
Protection Functions	Charging gun temperature detection, over-voltage protection, under-voltage protection, overload protection, short-circuit protection, grounding protection, over-temperature protection, low-temperature protection, insulation monitoring, reverse polarity protection, lightning protection, emergency stop protection, leakage protection